Welded Gabion Box

Made of steel wire, welded gabion box is in different treatment types, such as HDG wire, HDG after manufacturing, powder coating, etc.. Instead of lacing wire in woven gabion, for welded gabion box, each panel is connected by spiral tensile wire to form a box structure. Comparing to woven hexagonal gabion, welded gabion box is more rigid in shape. By covered with certain geotextile inside, welded gabion box is the ideal material for build up a defensive barrier fast and easily in military combat. We have been producing this design since the developing stage of HESCO barrier.

Product advantages

v Low cost

v Easy to install

v High security

v High zinc coating thus anti-rust and anti-corrosive

v Colorful stones and shells etc can be used with gabion mesh to make beautiful appearance

v Can be made into various shapes for decoration

1. Material:

1. Material: Low carbon iron wire, stainless steel wire

2. Mesh Size: 50x50mm, 75x75mm, 100x50mm, 100x100mm

3. Box Size: 2x1x0.5m, 1x0.5x0.5m, 1x0.6x0.4m etc.

4. Diameter: 2.5-6.0mm

5. Pattern: welded

6. Packing: In pallets

7. Tensile Strength: 380-550 N/MM2

8. Certificate: ISO9001

2. Specification

Normal Box sizes (m)	NO. of diaphragms (pcs)	Galvanized Wire	Gal-fan Coated Wire	Mesh Size
1.0x1.0x0.5	None	3.0/4.0/5.0mm	3.0/4.0/5.0mm	50X50mm 50x100mm 100x100mm 76x76mm
1.0x1.0x1.0	None	3.0/4.0/5.0mm	3.0/4.0/5.0mm
1.5x1.0x0.5	None	3.0/4.0/5.0mm	3.0/4.0/5.0mm
1.5x1.0x1.0	None	3.0/4.0/5.0mm	3.0/4.0/5.0mm
2.0x1.0x0.5	1	3.0/4.0/5.0mm	3.0/4.0/5.0mm
2.0x1.0x1.0	1	3.0/4.0/5.0mm	3.0/4.0/5.0mm
3.0x1.0x0.5	2	3.0/4.0/5.0mm	3.0/4.0/5.0mm
3.0x1.0x1.0	2	3.0/4.0/5.0mm	3.0/4.0/5.0mm
4.0x1.0x0.5	3	3.0/4.0/5.0mm	3.0/4.0/5.0mm
4.0x1.0x1.0	3	3.0/4.0/5.0mm	3.0/4.0/5.0mm

detail

Welded Gabion Box

Mounting connections such as hog rings, clips and hook also available as below :

Welded Gabion Box

Process

Welded Gabion Box

How to install welded gabion box?

Step 1. Ends, diaphragms, front and back panels are placed upright on the bottom section of wire mesh.

Step 2. Secure panels by screwing spiral binders through the mesh openings in adjacent panels.

Step 3. Stiffeners shall be placed across the corners, at 300mm from the corner. Providing a diagonal bracing, and crimped over the line and cross wires on the front and side faces. None are needed in interior cells.

Step 4. Gabion box is filled with graded stone by hand or with a shovel.

Step 5. After filling, close the lid and secure with spiral binders at the diaphragms, ends, front and back.

Step 6. When stacking tiers of the welded gabion mesh, the lid of the lower tier may serve as the base of the upper tier. Secure with spiral binders and add pre-formed stiffeners to exterior cells before filling with graded stones.

Welded Gabion Box